Our Process
10-Step Shutter Manufacturing
Have you ever wondered how to build a plantation shutter? This how-to guide walks you through each step of our shutter manufacturing process. Combining the precision of high-tech machinery with the skilled hands of experienced craftsmen, we've refined the art of shutter-making right here in Monroe, North Carolina.
Step 1 - Raw Materials
Our journey starts with high-grade, pre-primed basswood delivered in large pallets. Every piece is inspected for quality to ensure it meets our high standards.
Why Basswood? Learn More >
Step 2 - Initial Cutting
Our craftsmen meticulously cut louvers, available in various sizes, to control light and privacy. Alongside, we prepare the control rod, the backbone that links these louvers together.
Step 3 - Stapling & Pre-Assembly
An automated machine staples each louver to the control rod. Concurrently, pneumatic drills make the necessary side holes for pins, setting the stage for the louver-to-stile connection.
Step 4 - Preparing Supports
Side stiles—vertical pieces that frame the louvers—are prepared. Their holes are drilled with precision, setting the stage for the attachment of louvers and rails.
Step 5 - Rail Processing
Top and bottom rails are also machine-prepared. Automated machinery drills holes, applies glue, and inserts dowels, ensuring structural integrity.
Step 6 - Panel Assembly
Here, the louvers, stiles, and rails come together. Assembled on a specialized table, imperfections are sanded off and the panel is cut to its final dimensions.
Step 7 - Frame Cutting
Simultaneously, an outer frame is machined with a meticulous eye. Precision cuts are made, and the frame is prepared to receive the Hoffman Keys, known for their unparalleled strength in wood joining.
Step 8 - Painting & Finishing
Each component is carefully painted in a dedicated space, ensuring a flawless finish. Multiple strokes are applied for premium, high-quality finish.
Step 9 - Frame Assembly
The outer frames are joined using sturdy Hoffman Keys to connect. This technique eliminates the need for nails or screws, offering a clean and durable join.
Step 10 - Quality Check & Staging
Hinges are added to the assembled panels and frames. After a final quality inspection, the shutters are packaged and readied for local delivery.
For over 30 years, Artisan Shutter has been a trusted name in the Carolinas, providing top-quality plantation shutters, blinds, and window treatments. Rooted in family values, we pride ourselves on offering tailored design and craftsmanship to suit our clients' needs. Alongside our sister company, we're a leading supplier of blinds and window coverings from top brands. Not sure what's right for your space? Visit our products in a showroom near you to explore options firsthand and get expert advice. Serving areas from Charlotte to Cornelius and beyond, we're your go-to for dependable and truly custom window coverings in NC and SC.
